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Digital Dentistry Decoded

Osteon Medical - The Truth About Full-Arch Digital Workflows

28 Nov 2025

Description

In this episode, Ahmad speaks with Julio Rojas, Director of Product Development at Osteon Medical, about the development of the NEXUS iOS system—the first horizontal scan body solution for full-arch digital workflows. The discussion covers Osteon's origins as a university startup and specialized milling center, the technical challenges of achieving passive-fit restorations from intraoral scan data, and the market resistance faced when introducing the technology in 2020. Julio explains the accuracy requirements for digital full-arch cases, manufacturing considerations, and the recently launched Nexus Connect platform that opens the system to independent labs.

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