3D printing was supposed to disrupt prosthetic costs. It hasn’t.

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Why hasn't 3D printing reduced prosthetic limb costs?

Meghan McCarty Carino 0:01
It's been a decade since 3D printing came to the prosthetics industry, and it still hasn't brought costs down. From American Public Media, this is Marketplace Tech. I'm Megan McCarty Carino.
Meghan McCarty Carino 0:23
Prosthetic limbs can be pricey, costing thousands to hundreds of thousands of dollars. So the industry seemed ripe for disruption when 3D printing came along. The technology requires little labor and uses economical materials. But the reality of 3D printing prosthetic limbs isn't that straightforward, according to writer Britt Young, who uses a prosthetic arm and wrote about this recently for IEE Spectrum magazine.
Britt Young 0:51
Around 10 years ago, people started approaching me and asking me for my opinion on 3D printing because I've been wearing, at the time, prosthetic limbs or a prosthetic arm for my whole life. And it was around 10 years ago when it started to enter the public consciousness as a revolutionary way to cut costs and increase accessibility. You could potentially, out of your own garage, make your own high-tech Iron Man-esque prosthetic limb, and that would be a fraction of the cost than a conventionally available prosthetic limb. And this is sort of kind of true, not quite true. A lot of these designs are not very durable. They're not very comfortable. They are made of pretty cheap plastic. And obviously, they're not made by professionals.
Britt Young 1:44
So they're not professionally fitted. 3D printing now... is giving you more sophisticated sockets at the professional level at your prosthetist, but it has yet to cut the costs. So why hasn't this lowered costs? So for one, what we're really dealing with is something called additive manufacturing. And at the professional level, that means a over $1 million machine. And that machine requires a tremendous amount of upkeep. The firm also must pay for, just like the rest of us, licensing and subscription fees to software. And they also have to pay an enormous air conditioning bill to keep the 3D printer in a climate controlled environment. And all of this is adding up to quite a bit of cost for the prosthetics firm.
Britt Young 2:41
However, they are able to see more patients. And while they are asleep, they are able to print multiple prosthetic limbs overnight. But at the moment, the costs to them are still a bit higher than the traditional methods.
Meghan McCarty Carino 2:57
One of the factors that you describe as being a barrier to reducing cost actually has nothing to do with the actual devices, but how insurance is covering them. Can you tell me more about that?
Britt Young 3:14
In the prosthetics space, it is very difficult to be approved for relatively new technologies. And by relatively new, I mean... within the last several decades. For upper body prosthetics, insurance is fickle. In my own experience, I try to get approved for a very cheap, very simply made plastic attachment for what is called an activity arm. So this is not a chargeable electronic device. This is just a kind of plug and play attachment. I try to get approved for this to do weightlifting. And the insurance company says, well, it's not necessary. I think to myself, well, don't they want us to exercise? Isn't that necessary? And yet I can't be approved for these kinds of attachments. So it's pretty difficult.
Britt Young 4:15
And the logic is not always clear. And the experience between individuals is vast.
Meghan McCarty Carino 4:21
And was that a 3D printed attachment? Or do you have any experience kind of navigating this specific 3D prosthetic market?
Britt Young 4:31
I was trying to possibly get a 3D printed arm from Open Bionics, which is a British firm that is now providing prosthetics internationally. And They're expanding in the United States, and yet I wouldn't be able to get my insurance to approve it.

What are the limitations of 3D printed prosthetics?

Britt Young 4:52
And I think that it's not that 3D-printed prosthetics are better. It's not that they do something or are capable of doing things that traditional prosthetics could never dream of. It's not that. It's just that... There's a new material out there. And because there's a new material out there, that can increase the availability in the market. It's good that the 3D printed devices are joining the market.

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