Show notes
Jeremy Heinks, owner of CICNDT, joins the show to discuss the benefits of non-destructive testing (NDT). The conversation covers the impact of storage conditions, transportation damages, and emphasizes the importance of proactive inspection practice for ensuring blade quality.
Sign up now for Uptime Tech News, our weekly email update on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard's StrikeTape Wind Turbine LPS retrofit. Follow the show on Facebook, YouTube, Twitter, Linkedin and visit Weather Guard on the web. And subscribe to Rosemary Barnes' YouTube channel here. Have a question we can answer on the show? Email us!
Welcome to Uptime Spotlight, shining Light on Wind. Energy's brightest innovators. This is the Progress Powering Tomorrow.
Allen Hall: Jeremy, welcome back to the show. Thanks for having me. Well, the recent changes in the IRA bill are. Pushing a lot of projects forward very quickly at the moment, and as we're learning, there's a number of safe harbor blades sitting in yards and a rush to manufacture blades to get them up and meet the, uh, treasury department's criteria for, for being started, whatever that means.
At the moment, I think we're gonna see a big question about the quality of the blades, and it seems to me. The cheapest time to quickly [00:01:00] look at your blaze before you start to hang them is while they're still on the ground. And to get some n DT experience out there to make sure that what you're hanging is appropriate.
Are you starting to see that push quite yet? No, not not at
Jeremy Heinks: the level we'd like to see it. Um, as far as getting the inspections in, yeah, we have been seeing the push to get the, get these blades out. Uh, but, uh, the, the, the few that we have been able to get our eyes on aren't looking good. The quality definitely down.
And we've just had a customer site come back with some, some findings that were surprising for a brand new blade that hasn't been the up tower yet and in use. So, um, it is much easier for us to get the, uh, technology and the personnel to a blade that's on the ground. It's cheaper, it's quicker. We can go through many, many more blades, uh, with inspections.
Uh, it's just access is just easier. Always comes down to access.
Joel Saxum: That customer that you had there, like what was their [00:02:00]driver? Right? Did they feel the pain at some point in time? Did they, did they have suspicions of something not right? New factory? Like, I don't know. Why would some, why is someone picking that over someone?
Not because like you said, overwhelmingly. The industry doesn't really do this. You know, even just getting visual inspections of blades on the ground before they get hung is tough sometimes with construction schedules and all these different things, moving parts. So you had someone that actually said, Hey, we want to NDT these blades.
What was their driver behind that?
Jeremy Heinks: So we, uh, we had done a previous, uh, route of inspections on some older ative of theirs that were,
Speaker 5: um,
Jeremy Heinks: getting. Kinda along in the tooth, if you will. Uh, so they've added some experience. They saw what we could bring to the table as far as results and, and, and information and data on those blades.
Uh, and it all turned out to be, um, pretty reliable. So, um, you know, we educated them on, you know, if you have new blades coming in or even use the blades coming in for replacement, that it's not a bad idea to get at least a, a sample it. And, uh, [00:03:00] basically that's what they call us in to do. They had some brand new blades come in.
For some new turbines they're putting up. And, uh, they wanted the sampling. We did a sampling and the sample showed that, uh, they have an issue of these, these brand new blades.
Joel Saxum: So, okay, so what happens then? Right? Because I've been a part of some of these factory audits and stuff, and when you catch these things in the factory, you're like, Hey, where we got these 30 defects?
And then the factory goes back against their form, their form, you know, their forms and they go, okay, material checklist is a, we'll fix 24 of 'em. The other six are on you or whatever that may be. What happens when you find these things in the field at a construction site right? Then does that kick off a battle between the, the new operator and that OEM or, or what's the action there?
Jeremy Heinks: Yeah, so we've been on the OEM side and been through what you just explained, um, multiple times and helped a bunch of the OEMs on that stuff, that stuff. But unfortunately, when you're in the field and you find the same thing, it's, it's a whole different ball game. Um, they typically. We won't see any of that.
We don't, we won't be able to [00:04:00] see what the OEM actually does unless we have informa, you know, information or channels that, that are a little bit different, uh, than normal to, uh, get that information. So, um, but yeah, so we, we'll give this information over to the customer. Uh, they'll go to their supplier and then that'll turn into a.
To a dance and, uh, where everybody's trying to pass the buck, basically, right? So, um, unfortunately that's the way it's been. We will see how this one turns out. It, it all depends on, on the relationship between that OEM and the customer and the end user.
Joel Saxum: So, so this is my, my last question about this and, and then I want to, of course, jump topics we have a lot of talk about here today.
But the question being, okay, so say they do repairs. Is it then a good idea to bring you guys back in after those repairs are done to say NDT? Everything looks good here. Um, basically clear to fly.
Jeremy Heinks: Yeah. [00:05:00] So, uh, post inspection on repairs is always a good idea. Um, the aviation side is, it's commonplace to, uh, post in inspect repair.
So yeah, definitely, uh, we'd wanna come back. Um, you know, and that's something we're working on too in-house as a, uh, working on a new training. Syllabus to where we can give some of the basic NDT tools to, uh, end users so that if a repair company would come in, they would be able to have their technicians do a quick, you know, quick test.
Uh, it's what we used to call like an operator level inspection. And then if they saw some of the stuff we trained 'em to that we could come back and, and bring in a level three or a level two and look at their information and then maybe do a reinspection if they thought they saw something that was bad.
Allen Hall 2025: Joel, you and I had discussed a couple of months ago with an operator in the United States and the Midwest that was gonna be building a repowering, a wind farm with turbines, uh, that were a couple of years old. Remember that discussion about what version of [00:06:00] the blade are those? And it was an early version.
I was surprised how long those blades had been sitting in the yard, and we said, well, it's gonna have a B and C problem. You need to get somebody out there to inspect those blades before you hang them. That's the perfect case for NDT to get out there and look because it wasn't like every blade had a serial defect.
It was just kind of a random thing that was happening. Do you remember that situation?
Joel Saxum: Yeah, and it was really interesting too because you know, we're on like that specific blade. We're on like version nine of it out in the field right now. But since I think those were like in 20 19, 20 20, they had been safe harbored from they, those blades have the advantage of now having 3, 4, 5, 6 years of.
History within the market of all of the issues that pop up. So we were able to tell that operator, Hey, since these things haven't flown yet, we know it's this, this, this, and this. You should have NDT come out here and do this. You should do this. This basically preemptive repair, this proactive measure before you fly these [00:07:00] things.
Um, and I think what we see right now, Alan, like you said, just to open the episode with IRA bill changes and. And these new legislation coming up, there's a lot of stuff coming out of Safe Harbor that's gonna get flown.
Allen Hall 2025: Oh, it's gonna have a huge, uh, amount of blades that have been sitting there for a couple of years.
And, but if you, the operator haven't used those blades or don't know the service history of those blades, it's kind of a mystery and you better be calling other operators that are using them. But ultimately, when it gets down to it, before you hang those blades, and I know everybody's in a rush to hang blades.
You better take a look at 'em with NDT, especially if there are known issues with those blades. And the the problem is you can't just do a walk down, which is what I think a lot of operators are doing right now. Send a technician down to make a look. Make sure the blade's all in one piece, like I guess that's where they're at.
Or we'll walk inside and kick the tires and make sure all the bond lines are there. It's a lot more complicated than that, and particularly if you know there's a source of problem on a particular [00:08:00] blade, you can't see it. It can be buried deep inside. How are you gonna know without having somebody with NDT experience?
Joel Saxum: This is the interesting thing too, here with that specific case that that developer will call 'em. They said, I talked with the OEM. They said there's nothing wrong with these blades. And they like, that was like, they're like, they're like, yeah, we checked with them. They said, there's no issues. I said, you must have been talking to a sales guy because anybody from that engineering team is gonna tell you that.
Or maybe they don't want to, right? They, of course they don't want to come clean with this, but that's why we, that's why we have the,