Show notes
In this episode, Petr Bartusek from Blade Platforms discusses how their truck-mounted platforms, capable of safely reaching over 100 meters, are transforming wind turbine blade repair access. With increased speed, skill utilization, and 24-hour shift capabilities, using Blade Platforms minimizes turbine downtime and maximizes efficiency in blade repair campaigns.
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Allen Hall: Welcome to the Uptime Wind Energy Podcast. I'm your host, Allen Hall, along with my co host, Joel Saxum, today, we're tackling a critical issue in the wind industry. Accessing wind turbine blades for repairs. And our guest is Petr Bartusek, commercial VP of Blade Platforms. And Blade Platforms is a truck mounted platform company based in Abilene, Texas.
And with wind turbines hubs reaching new heights, traditional repair access methods can be slow and inefficient. Blade Platforms solves this problem with a fleet of machines that can safely reach over 100 meters, allowing technicians to quickly and efficiently repair blades while minimizing turbine downtime.
Today, Petr will share how Blade Platforms is transforming blade repair access and discuss the future of this innovative company in the wind industry. Petr, welcome to the show.
Petr Bartusek: All right. Thanks for having me.
Allen Hall: So Joel and I happened to visit your facility in Abilene. And the reason we did was because of speed.
It comes down to quickness and our strike click take application where we're touching a lot of blades, we have to get up and down very quickly because we touched so many blades simultaneously, which is a common industry problem. If you're going to fix one blade pretty easy, you can use whatever method.
But when we're. At some farms that have a hundred, 200, 300 plus turbines, it becomes so slow and efficient that there has to be a new way to do it, a faster way to get on blade and to make repairs. And this is where we stopped. And Abilene met with your folks down there at Blade Platforms. It is impressive the speed at which you guys move and it has really changed the industry.
And we, Joel and I have been around a lot of parts of Texas and Oklahoma and we see Blade Platforms. And now we understand why, because you're really changing the industry.
Petr Bartusek: I'll add, it's not just speed, I think. There's a couple of things. You get speed, you get skill, and you get time utilization, right?
So the speed kind of speaks for itself, right? I tell everyone on a 12 hour day, We'll do 11 hours worth of work, right? So you got some truck set up time and, some idle time that just, you cannot monetize that, that, that's one aspect. The other thing is utilization of time and that, these sites are, on windy projects, right?
So you're, you don't put turbines where the wind doesn't blow. So you have to be able to operate in increments of time. When that happens. I use a traditional means of access or ropes or suspended platforms. It's the rigging time and everything else that goes into it changes the dynamics of what you're doing because, let's say you got a rig for two hours, then you go up and you get a three hour weather window.
Then you got to go down and maybe or maybe not, you have to pull it a day. If at two o'clock a storm roll in or something will happen. So for us, we get, six hours worth of work. There's three hours storm going through. All of a sudden we can take a, three hour lunch to kill that storm, weather a storm, and then we go work again.
So that's what I would call the time utilization. Third aspect, which is skill or training, right? And the way I look at it is the older you get as a skilled technician, the less likely you are. To be one, I hang on the ropes. So let's say you're 20 year old. This is fun. You're 40. You may have some midsection weight, you may have some bum knees.
You know, you've acquired a lot of knowledge and you. Basically could become a liability rather than an assets to a traditional access company. Whereas with us, if your knees a little bum, it doesn't matter if used to be 175 and now you're 275. It's not that big of a deal because the basket can handle 1, 300 pounds.
So we can then effectively monetize or help our customers monetize The skill that particular technician has already built up over, let's say, 10, 15, 20 years. So I think that those are the 3 advantages that I see. It's the time utilization and the skill utilization that comes with it.
And I'm not even talking about the safety aspects of, being up there where, there's 4 redundant systems or how you can get down and. You don't have to worry about anything.
Joel Saxum: And I can speak to that too, Petr. So I know that you guys have some aid in house that can help someone with a bit of a blade issue if they need it. But if a company has technicians that they need to put up there, this is not, you don't have to come to site and do a three day training mechanism or something when this, when the. Blade Platform's truck shows up, there's a technician with it, there's a, there's someone who can operate it I was there, like I was gonna say, I'll speak to this we came to the Abilene facility, saw the fantastic facility when you pull in, all the trucks everywhere being worked on the army of people maintaining these things and making sure they're ready to go at a minute's notice, I did an orientation with one of your techs on site who was fantastic.
Rigged, the guys rigged me up for a harness and showed me where to hook off and all these things. And within 5 minutes I was up 200 and some odd feet in the air. Just a little scared, I'm gonna be honest with you. I think I was the one who actually said, Okay, that's high enough, we're good here. I have a beautiful view of Abilene, Texas, right from the sky.
But what I'm saying or what I'm getting at there is if you have technicians or if you have people on the ground already, they don't need to go through a big training program to do this, right? It was literally 15 minutes of orientation, safety rigging up a harness, which if you're in a wind industry, you already probably have your own or you know how to do it anyways.
And then Going up and you're ready to work, right? It was like, now we're ready to go.
Petr Bartusek: Yeah, that's exactly it. As long as you have your basic wind search, which is your, safety GW now, which, it's becoming the prevalent requirement it's more of an orientation for you, Hey, here's where you're going to step here is where you're going to clip your lanyard.
And then you're good to go. And then other than that, you've been trained for everything. So you're right. Our unit will roll up to site. Or whoever needs to use it, but I would call self contained. That means there is an operator in the basket. They'll do all the work. And we also have a ground control technician.
That's somebody who manages the ground, make sure nobody gets underneath because there is a drop zone. If something were to happen, this person can also serve as a secondary rescue. So if you've never seen these units as a future potential customer it's out of sight, out of mind. Almost.
We roll in, we'd set up everything and we take your super skilled technician or inspector or whoever that needs to be and take him up and then they got to do whatever they got to do. We do have a limited capability. So helping mostly our OEM customers in house, but. Our bread and butter is truly truck rental and access and truck sales.
Joel Saxum: The majority of platforms or the majority, I'm saying platforms as in turbines, right? The majority of the turbines out in the fleet in the United States right now are, or let's say North America in general, are under a hundred meter hub height. A lot of them, 80 meters, 90 meters for the majority of the fleet.
It's pretty odd that you get turbines over a hundred meters. So what that means is I know that you guys have trucks at all different levels, like you have 30 meter access all the way to a hundred meter access, correct?
Petr Bartusek: Correct. Yeah, we go 30, 50, 70, 75, 90, and then 103.
Joel Saxum: That's flipping a football field on its nose and going from the end of the end zone to the end of the other end zone.
Not the, not just the end lines, but the whole thing. That's huge. You're 330 feet and you're 340.
Petr Bartusek: 336 is almost 340. These trucks are actually the highest reaching trucks that exist in North America, South America, probably in Europe.
Joel Saxum: So with these, all these different heights, right? So if you wanted to go just work on the tip of a turbine blade, great.
If you want to go up the side of the tower and look underneath the nacelle, great. If you want to go and work the whole blade length of the tower, we can do that as well. But all of these different heights also have different kind of wind restrictions to go with it, right? Because you're not going to be up at 100 meters with a 20 meter per second wind, like that's just not going to happen, right?
But what do the wind restrictions look like for you guys? Because I'm just looking at weather windows.
Petr Bartusek: Yeah for us traditionally, especially on a newer fleet we have what's called an extended wind regime. So the truck is 12 and a half meters a second, 16 meters a second,